(The Hammer)

The official Transmission of the Klingon Imperial Weapons Guild.


 Birth of a Blade

Before a weapon is
          the soul of a warrior,
                              it is first
                           the heart of the craftsman.
Forged with the heat
                  of passion,
   Cooled with
      blood tainted sweat,
  Shaped with a
       vision of perfection,
              as the master wields the hammer.

                                  M'Ikiro 1-19-98

Greetings !
I welcome all of you who appreciate the seductive curves and radiant warmth of steel fashioned into the perfect Klingon blade - the 'etlh vaQqu' !! Whether you are fortunate enough to create your own custom weapons, aspire to learn the art or just want to associate with blade-smiths, *The Guild* is here to serve you and the Empire.

This month I am honored to have one of our member's creative works displayed above. My long time friend, M'Ikiro has really captured the *passion* involved in making these works of art - so much so that it will become a permanent part of the *mupwI'* title section. Think of it as the *code* of the blade smith.

A lot has happened this past month both good and bad. The final materials for the *Kri'stak Collection* have been acquired and I only have to find the strength to produce four more blades. I have elected to display 14 bladed weapons and one bludgeon in order to give myself some cushion on the deadline. You'll be able to see the collection take shape on the *Weapons from Kri'stak* page. For those of you without web access, I'll provide a complete list when they are finished.

I have added links to the Praxis site for your convenience and we have a prominent listing on their site. The Guild is getting some good PR.

I bought a new computer and it has been the main cause of the delays in this month's *mupwI'*. Transfering info and getting it organized like I want it has been worse than buying a new house and moving. I am afraid I have lost some letters.......I am not sure of this.......I just have a strong feeling. If yours does not make it into this one please re-send it and it will make next month's.


I hope you enjoy it. As always your comments and input are welcome.
mupwI' yI'uchtaH !! (Keep holding the hammer ! )

K'Daq son of Toragh

Master of the Heart of Kri'stak

Hi K'Daq

I just got the Guild newsletter, thanks. Haven't had time to do more than glance at it, but it looks *very* thorough. I really don't know very much about blades, despite owning five of them. There's the Klingon dagger, the SS dagger, the Grey company bash 'em dagger (home made by friend and otherwise known as the iron bar), the Indian cavalry sabre and a very small, very sharp knife with a handle made from deerhorn, a gift from a friend. The Grey Company, btw, is a medieval combat group that uses metal weapons and pulls blows when fighting, hence the complete lack of any edge or point on this knife which is about the size of a Roman short sword.

Probably I could use advice on their care; the sabre in particular is not in good shape. I think it is an actual historical sabre from the late British in India period, meaning 1930s or 40s, and I have also been told that the SS dagger is genuine . . . by our plumber, who was over there and saw a few (g).



Honored friend,

It sounds like you have the start of an excellent knife collection. There are so many styles and categories of knives that it is always a good idea to confine your *goodies* to a particular grouping. Combat knives always make a popular collection. I started with combat/military knives and added a certain class of *folders* later on (trappers). When I couldn't find the real *love of my life* I resorted to making them myself.

As far as caring for old weapons - there are two schools of thought. One is to do a minimal amount of polishing/grinding to the blade (I prefer this approach). If you remove large quantities of rust, scale and corrosion you will invariably remove metal as well and the knife will actually lose value. It is much better to treat the blade to control/stop rust, keep a good coat of oil on it and display it as is. Old blades should look old - just like old warriors have a certain *grace* in old age. I don't know what type of products are available in Australia - look for a solvent based rust inhibitor or rust remover. Apply it with a soft rag and follow with a light coat of gun oil. The handles are a common problem as well. Some are leather and some are wood covered with leather. If the handle is leather and isn't falling apart, get some glove oil and rub it into the grip. Then just leave it alone. I have a WWI *trench knife* in almost perfect condition. It has a peculiar aspect in that it is only beveled on one side. I met a man with a similar knife and he mistakenly ground a bevel on the other side of his thinking it needed one. Now his knife is worthless. Avoid steel wool, sandpaper, even tarnish *dips* can react poorly with the older alloys.

The other *school* says - restore to original specs if possible. In certain cases this might be a good idea (with knives that have not suffered any damage) but it is rarely the case.

As far as your SS knife. I can't comment on it except to say that counterfeit SS knives are abundant. There are certain ways to authenticate them that go way beyond *looks*. The really good fakes can't be determined by routine visual exam - they even have the markings reproduced closely . This is also a problem with US Civil war blades. Counterfeiting knives and swords is actually a thriving business.

I am happy to have you as a part of the Guild. I look forward to your continued participation.

greetings Master K'Daq !

It's a great honor to have achieved the goal of membership into " Heart of Kri' stak". I do want to create my own knives and weapons, so I'll try to get the back issues of * mupwI'* to start with the work .I need to know what kind of materials and tools are required to start,and if there's any kind of patterns for each weapon or at least if there's any standard for each one. The ones I made in wood were made with some data from magazines videos and books,and with many time involved in looking for details in pho- tos and magazines.Except for the bat'tleh , (you can find its measurements easily enough through many fonts ), I managed to create my own measurements and patterns ( 20 cm. for dk'tagh and qutluch blades , 12 cm for the handle) but I don't know if there's any approved standard .

I did my replicas on my own ( I'll try to send photos of them to you),with nothing but imagination and some (few) advices,so I will need a great deal of help and patience this time because I think I'm less than a novice...I have no idea of anything , but I assure you ,I'm most than eager to learn and to spread the word.

Well,that's all for now. I promise to ask (in fact,I think I'll rather yell for help than ask ...) at the very moment I find any doubt.Until then,take care and send my regards and best wishes to yours.

Staff Officer
Argentina Sector

Welcome ZaHra !

It always gives me great pleasure to read letters from warriors who share the excitement of planning, designing and producing their own blades.

You have a firm foundation already in that you have developed an excellent design system. There are no set specs for Klingon blades - that is what we hope to define at the Guild. One important point to always remember is that there will never be a fixed standard. Real weapons produced for real warriors in a real Empire are going to have a range of sizes and shapes. We can arrive at a set of *industry* standards within each weapon category.

Your review of the early *mupwI's* should answer the materials and machines questions but I am always here to clerify any specific details - so yell anytime .From time to time I will post a pattern of a weapon that might be hard to come by, but it sounds like you are using the same technique as most of us when it comes to designing. Lady K'Zin also has a number of blueprints available from the Kasara Coop if you need additional help. I look forward to posting your creative works on the Guild site.

Honored K'Daq,

How is your health and also I found a bench grinder with a wheel on the left and one on the right would that work as a grinding tool or not?

Morac Kale

Greetings Morac,

Well I am pretty sure my health has been much better - but why focus on things we can't change?

A bench grinder is always a good tool to have around. Although you could use it to make a complete knife, it would be difficult to achieve a quality that you'd be happy with. Wheel grinders are best at *gross* reduction - that is to say removal of large quantities quickly and in an *ugly* manner. You could use it to get the basic bevels formed and then finish the knife with hand tools or belt grinders.

You can also put a polishing wheel on one side of the grinder and use compounds when applying the final finish to your projects.

I have just finished reading this month's *Knives Illustrated* and it lists a resource that you and many of the members might find useful. It is a book called *How to Make Knives* by Loveless and Barney. It is available from:
*Knife World Books*
P.O. Box 3395
Knoxville, TN 37927

The letter writer goes on to say * If you have a work area, a bench vise, some good sharp files, a hacksaw, a drill and a fair amount of patience, you will have a beginning knifemaker's shop. If you don't have a fair amount of patience, you won't make a good knife with a $20,000 shop.*

Thats a good point. Desire can augment patience quite a bit.

I've been totally immersed in work lately, 72 hour week last week which is why I've been quiet. As I finally got to my terminal today I surfed a bit looking for some info and stumbled on a new news group I thought might interest you and perhaps some of the other guild members. Its alt.crafts.blacksmithing its only been in existence since the end of January, but I see some interesting material flowing there already; of a more generic to metal working/smithing nature to be sure but a resource is a resource :)

Keep hammering.


Excellent ! Thanks for the info. I rarely go into news groups anymore - I seem to have lost my free time. hmmmmmm. Well I will check this out and I would advise other members to do the same. Thank you honored one.


Awhile back we talked about the naming of forges and I am building a new site right now that will firstly contain all my other sites, and secondly be my forge site, that part will mostly just be a link to your site and the various neat stuff it contains. But the site is going to be based around the central theme of my forge. There fore it must be named and I would claim the name of tIq HeH or in earther :) Heart's Edge Forge. Please let me know if this is acceptable to the master of the Guild.

may'qel vestai Reshtarc

Honored may'qel,

majQa' ! An excellent choice. One that brings an immediate image of a warrior devoted to Klingon ideals.

Kai to the Heart's Edge. May your fires always burn bright.


As the Guild grows, we will try to enhance camaraderie by publishing histories of our members (both Klingon and Terran). It is not necessary to develop a family history to be a Guild member, but it does help to solidify an image of you as a fellow crafts person and Klin.

The Story of may'qel

The story is my tuq's rather then mine but I will be glad to tell you of myself;

may'qel means "awaits battle" this is of course the bane of a warriors existence but a necessary part of his life as he finds his way on lifes path between those defining instances where he is able to rise in battle and show his craft and spirit in its purest form.

may'qel is of a farming people on an unnamed colony world far out in the Mempa sector of the Empire. He left home on the day he became a warrior. Enlisted in the Imperial Marines and began his climb. Being tadwI' he has far outlived his family and has fought in most of the Empires major wars in the last 200 years. In this epoch the Marines have begun to keep more of their strength awake and ready then in the past. Few older Marines escaped the slow death of freezer burn from their repeated stints in cold storage. may'qel was one of the luckier ones. Some years ago he was first assigned as Marine Force Leader for the IKV BortaS on the galatic rim. During his tenure on the BortaS the crew staged a revolt against the Fleet Command. may'qel is the only surviving loyalist from the crew. He was then posted to the IKV Hand of Kahless where he continues to serve. He was sponsored to tuq Reshtarc by his line brother K'orvette sutai Reshtarc. Within months of joining the family he made an enemy of K'Paal joH. Before a year was out he stood with the House's cha'Dich in rebellion against the joH. That cha'Dich is now joH and may'qel stands as a boQDu' and advisor to the joH.

The kind of close quarters fighting that Marines are primarily employed in cause a tendency for them to be knive fighters and may'qel is no exception. A lover of a fine blade, he now begins to learn more of the art of crafting such.

Excellent. It will be quite interesting to see what weapons a *pure* warrior can design. I am also pleased to finally find someone who is older than I am (even though it happened through the miracle of cold storage). Perhaps we have stood together in past battles ? I am certain you will realize your goal and that of your Forge. The *Heart's Edge* has an honorable master and it's weapons will bring glory to many a warrior.

Next month: House Subaiesh

The history of the ghIntaq - Battle Spear

There are many specific names for Klingon spears. The general term is naQjej which covers all spears while ghIntaq refers to a spear used in battle. There are many spears used in battle that are referred to with names other than ghIntaq but they could also correctly be referred to as ghIntaqmey.

Spears have been used by Klingons since the ancient times preceding the Empire itself. The spear is used in a number of ceremonies ranging from the youth's coming of age, ritual hunts and drawing of the first blood. These all speak of the ancient and respected position of the spear in Klingon culture. In early times life on Qo'noS was a harsh struggle for survival. The spear gave the warriors the ability to fight the larger beasts of the Homeworld on a more equal footing. The vast assortment of blade shapes and configurations demonstrates the variety of fighting techniques and styles utilized by ancient Klingons prior to the developement of the moQbara'. Each warrior had his own *style* of combat and that was reflected in his choice of blade.

In keeping with the typical Klingon philosophy in blade design this weapon attempts to maximize the ability of the blade to inflict damage. The multiple points and saw teeth in concert with the broad razor edge would create a wound not many could survive.

As the Klingon warrior's techniques evolved the ghIntaq was replaced by more practical weapons that could adapt to a greater number of situations.

Most Houses will proudly display at least one ghIntaq as a symbol of their heritage. These will typically be ornately decorated with significant events or symbols of the House.

mupwI' yI'uchtaH !!

ghIntaq - Battle Spear

ghIntaq Dimensions - average:

thickness of blade -- .25 inches

length of blade -- 17.00 inches.

width of weapon -- 6.00 inches

Shaft Material -- 50 inch *Dymondwood* Cylinder

Handle material -- 12 inch carved mahogony dragon reinforced by 5/8ths steel rod

Total length -- 75 inches

weight -- 3.5 pounds

Next month : tajtIq

*Starter* project - Family Warrior's knife or QIS

This month the tips section continues a step by step construction series for a sheath knife that the new members can consider making.

This image shows the primary bevels and the central cut outs completed. The blade has been polished to a 400 grit in preparation of the heat treating process. As was indicated in last month's transmission, the perimeter of the cutouts were outlined with small holes drilled at regular intervals. Each neighboring pair of holes were then connected by using a cold chisel to shear the wall. When all the holes were connected, the *waste* was removed and the walls were straightened up by hand. This is a tedious process but unless you have specific devises for getting into the opening, you have no other choice but to hand file. (Yes even K'Daq runs out of tools occasionally) A milling machine would be nice. hmmmmmmmmm. We will have a more detailed account of this process in next month's *mupwI'* when I locate K'Beck's excellent article. Sorry my friend.

This image shows heat being applied to the titanium in order to bring out the irridescent colors of the metal. The process procedes well if the blade is held in this manner and heat is applied to both sides at once. If the metal is only heated on one side the results are splotchy and undesirable.

The next steps deal with *hardware*......ie. the guard, spacers and pommels. You now have more choices to make. For the beginners it usually is more practical to use a simple flat guard made from soft steel, brass or a nickel alloy. You can drill and file an opening for your tang to pass through and smooth the edges of the guard to provide comfort while holding the knife. The spacer is not needed if you are new to this - you can substitute more leather washers. The pommel can be pinned with a rivet or threaded as in this case. You can opt for material other than metal for the pommel. For example - horn, bone and antler, or any of the hard woods. You can also use one complete hollow horn to provide handle and pommel in a single unit. We'll see that next month with the tajtIq.

In this example I used half inch stainless bar stock and cut out the profile drawn in the original design. This photo shows the initial holes being drilled for the tang. The opening will be filed to a smooth rectangle of 3/16 X 1/2 inch and the tang will be thinned to 3/16th of an inch. This produces a shoulder at the base of the blade and a cleaner fit of blade to guard.

In this photo you see the guard, spacer and pommel after they have been inititially shaped. The guard has been completed and polished to eliminate using polishing wheels etc around the completed blade. The spacer and pommel will be shaped to a final fit after assembly to allow for variations in the warrior's hand.

This photo shows the hardware in a test fit on the tang to finalize their positions and to get a measurement for leather needed.

This photo shows the guard, the first series of leather washers and the spacer in place. The guard is riveted to the tang and the washers and spacer are held in place with *two-ton* epoxy. Note that due to the curve of the tang, each washer must be *wedge* shaped in order to follow the curve - otherwise you will end up with a gap at the spacer. Make each washer thicker at the top or larger radius of the curved handle.

This photo shows the first set of washers after they have been roughly shaped. This gives you an easier line of sight while placing the next set of washers. You don't want to get to the last washer and find you have deviated off of the centerline of the handle.

This photo shows the final set of washers and the pommel placed. With the threaded pommel the washers can be tightly compacted prior to the epoxy hardening.

This photo shows the handle shaped and final polishing of the leather. It only needs the House symbols and a sheath and its ready for use. We'll go over those next time.

Grinding Primary Bevels


Klingon Battleaxe or 'alngegh

(from Okrand's Klingon for the Galactic Traveler)

Adding the final touches

With this project the unique qualities of the weapon itself make it stand out but there are still small touches that will distinguish the finer weapons from the mundane. The rivet head at the base of the blade will be covered with a sterling silver emblem of the IWG. This was created using a standard jeweler's technique called *lost wax casting* - we'll examine that process in greater detail in coming months as it not only provides a source of unique elements and fittings for your projects but it can be adapted to larger items as well. Imagine casting an entire Sword guard that you have custom sculpted. Glorious.BR>

Imperial Weapons Guild symbol in sterling

The final product. A stainless lanyard opening has been placed and a cord made of braided leather terminating with a long lock of K'Daq's first wife's hair. Somebody worth fighting for.

Next month we start a new heirloom.....perhaps the jey'naS or a tajtuq (ceremonial House knife). Or something else. Sword of Kahless ? Let me hear from you a few weeks before *press* time and it might sway my decision.

mupwI' yI'uchtaH !!